Vision AI for manufacturing

Every camera on the plant floor, working for safety.

Kian Joo VisionAI turns existing CCTV at our can-manufacturing plants into real-time insight. It covers staff attendance, restricted areas, PPE compliance and line behaviour, all in one dashboard.

Works with existing CCTV Email alerts with snapshots Role-based access
Live monitoring · Camera 01LIVE
FACE MATCH · 0.97
NO VEST
Clock-in recordedFace recognised · on time
PPE alertSafety vest missing · alert sent
ActivityToday

Illustration only. Live figures are shown after sign-in.

Capabilities

Four ways VisionAI protects people and operations

Each analytic runs on a selected camera and a rule the plant team agrees on. Detections become events, snapshots and alerts.

Personnel identification & attendance

Facial recognition at entrances records who arrived, where and when, using staff ID only.

  • Entry and attendance events by staff ID
  • Non-enrolled people flagged as Unknown Personnel
  • Search any staff ID for first and last detection

Restricted-area monitoring

A virtual boundary is drawn in the camera view. Forklifts may pass, but a pedestrian crossing it raises an instant alert.

  • Forklift traffic permitted, no false alarm
  • Pedestrian crossing triggers an intrusion event
  • People outside the boundary are ignored
First site: Waste Area, Spot 9

PPE compliance

Checks that workers wear the right protective equipment for the task and location.

  • Safety vest and hard helmet for forklift operators
  • Gloves and safety goggles for cleaning work
  • Per-location rules, with a snapshot of each violation
Line 5 · Waste Area

Line behaviour analytics

Measures presence and dwell time in defined zones on the production line.

  • Loitering based on a zone and dwell-time threshold
  • Cleaning activity in the selected cleaning zone
  • Abnormal behaviour, as supported models become available
Line 5
Movement journey

See where a staff member was last detected

Detections at mapped camera points are arranged in time order. The dashboard shows each person's journey and how long they stayed.

1
Plant 1 Guard PostEntry & exit cameras
2
Lobby EntranceEntry & exit cameras
3
8 Color EntranceEntry & exit cameras
4
Conventional EntranceEntry & exit cameras
5
Plant 2 Guard PostEntry & exit cameras
Not GPS tracking. Movement is only visible where a person passes a mapped camera. A last detection is never treated as an exit. The dashboard shows the latest known location together with an agreed inactivity interval.
How it works

From camera stream to actionable alert

VisionAI runs alongside the plant's existing video systems. It does not replace them.

Connect existing cameras

Selected CCTV streams are read over RTSP through customer-approved connectivity. Recordings stay on the existing VMS and NVR.

Analyse with Vision AI

AI models check each stream against the agreed rules for faces, zones, PPE and behaviour.

Alert and report

Events appear on the dashboard with snapshots. Email alerts carry the event type, location, time and staff ID where available.

Privacy & data

Built to collect only what is needed

Employee data is handled with HR and employee representatives. Access, retention and deletion are agreed before any data is shared.

  • Minimal personal dataOnly a photo and staff ID are used. Names, contact details and addresses are not required.
  • Consent firstNotification, authorisation or consent is obtained before employee data is shared.
  • Metadata, not footageThe platform keeps events, snapshots and analytics results. Video recordings remain on Kian Joo's own systems.
  • Role-based accessEvery user signs in, and each role sees only the pages and actions it is allowed.

Authorised staff can sign in to the dashboard

View live events, attendance and movement, PPE compliance and incident reports.